Exhibitor news

Today, packaging does far more than just protect and store products – it communicates, promotes, and differentiates them. The increasing variety of customized packaging demands maximum flexibility, speed, and safety from production facilities. SMC supports you with high-performance automation solutions that make your packaging processes efficient, reliable, and sustainable. Our components and systems help streamline processes, minimize downtime, and increase productivity and performance. From thermoforming to filling, sealing, and shrink-wrapping, to erecting, transporting, packing, and palletizing cartons – we deliver the right solutions for every stage of your packaging production. With SMC, you ensure maximum efficiency, flexibility, and safety – for packaging that delivers results in the market.

During the commissioning of machines, sporadic and non-reproducible disturbances in PROFINET communication frequently occur. The root causes are often unclear, as the PLC diagnostic buffer provides only limited information. In practice, this often leads to the time-consuming replacement of connectors, cables, or network components without clearly identifying the actual cause. As a result, commissioning is significantly delayed. Errors in the early commissioning phase are generally normal. However, problems arise when this phase is unexpectedly prolonged due to sporadic network issues. Systems that have already been tested may suddenly show irregular behavior: PROFINET devices drop out, are classified as defective, and replaced until the true cause—such as a faulty cable—is eventually identified. Troubleshooting consumes valuable time and prevents a structured software commissioning process. The PLC typically monitors PROFINET communication in a binary manner: communication is either available or interrupted. Telegram gaps are tolerated up to a certain threshold and are not reported. Only when the watchdog time is exceeded is a fault triggered. As a result, an important intermediate state indicating emerging communication problems remains invisible. This is where the PROFINET agent “Agent Blond” from Indu-Sol comes into play. Acting as a non-intrusive monitoring point, it detects telegram gaps on a per-device basis and makes this information available directly in the PLC via a GSDML file. The familiar diagnostic workflow remains unchanged, while additional network information becomes available for commissioning, service, and maintenance. This enables targeted identification of sporadic network faults, reduced commissioning times, and a more reliable and transparent operation of the system over its entire lifecycle.

The PNOZmulti 2 compact controller already enables network segmentation for CE conformity according to the new Machinery Directive and the Cyber ​​Resilience Act. With the secure PNOZmulti compact controller, companies rely on a secure and future-proof control system that already meets the requirements of the Cyber ​​Resilience Act (CRA) and the EU Machinery Regulation (MVO 2023/1230). These secure compact controllers reliably support users in designing machines that are not only functionally safe but also cyber-resilient – ​​the decisive factor for future CE conformity.

STOBER offers precision gear racks in various lengths to ensure that you find the perfect solution for every design task – and is now adding a 2-meter version to the range. This can be seamlessly combined with the proven 0.5- and 1-meter versions to create individual, custom-fit solutions. Find the perfect gear rack for your application. Short and flexible – with twice the bores and maximum compatibility 0.5 meters and 1 meter – with double the number of bores Twice the number of bores with a spacing of just 62.5 millimeters ensures increased contact pressure and generally eliminates the need for pinning. However, if required, this option is still available. If every second bore is used, the gear racks are fully compatible with standard commercially available systems. Long and efficient – for maximum precision with long travel paths 2 meters – for long travel paths Perfect when it comes to efficiency and precision over long distances: fewer mounting points, minimal impact points and reduced pitch deviations. As usual, it is reliably fastened by the screws, while pinning is still possible as an option.

In Spotlight, we bring to your attention all the highlights of the TURCK world: from new products and industry trends, expert interviews and user reports, to company news and events. Find out about innovations, technologies, and solutions for industrial automation and IIoT: compact and clearly arranged in one place.

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The PROFINET interface developed by [mu:v] makes measurement data determined by the Optris PI/Xi thermal imaging camera available via Profinet.

The CMIX3 series is a magnetic encoder system for linear and rotary applications, with the highest resolution and a travel speed of up to 100 m/s. The high resolution makes the encoder compatible for applications in which only optical measuring systems could previously be used. The encoder head contains both the required evaluation electronics and an interface for programming various software parameters. This means that the system can be flexibly adapted to the needs of the application, even when installed via cable. An error display via the RGB LED and the integrated error memory speed up problem detection and reduce downtime. Thanks to the contactless magnetic measuring principle, the system is completely maintenance-free and wear-free. PROFILE CMIX3 - High resolution - up to 16 nm (with four-edge evaluation) - Super fast - high output frequency of up to 32 MHz (increments/s) - Smart - customer-specific functions can be retrofitted using software add-ons - Flexible - parameters such as resolution, index pulse width, hysteresis and much more. can be configured via cable when installed - Convenient - firmware updates possible via cable when installed - Robust - robust zinc die-cast housing, protection class IP67, optimal EMC protection - High availability - error display via LED and the integrated error memory speed up problem detection and shorten downtimes - Linear & rotary - for linear and rotary applications

With its new integrated gearbox-pinion-rack combination, Neugart offers a powerful solution that delivers maximum precision and efficiency in rack applications. This perfectly coordinated system provides maximum feed force, smooth operation and high positioning accuracy, making it ideal for demanding automation and drive systems. The induction-hardened, tempered steel racks are available with straight or helical gearing. They cover a module range of 1.5 to 5 mm and comply with quality level 6. Heat treatment and grinding create an exceptionally high-quality surface that guarantees durability and process reliability. In addition to standard lengths of 1000 mm and 2000 mm, customer-specific designs are also available. Whether coaxial or right-angle gearboxes, Precision or Economy Line, the new solution can be flexibly combined and adapted to suit any application. A robust output shaft bearing ensures reliable power transmission, even under high loads and during dynamic cycles, providing quiet, precise and durable performance. With this complete soltion, Neugart provides a one-stop solution for simple integration, high performance and maximum flexibility for precise, state-of-the-art rack and pinion drives.

With the unique QuickLock quick-change coupling from ROSE Systemtechnik, defective Panel PCs can be replaced immediately in the event of a malfunction. Long and expensive production downtimes are a thing of the past. The QuickLock quick-change coupling enables panels to be replaced in record time: A single worker can change the panel without tools in just 30 seconds. The PC is simply plugged onto the coupling and clicks into place. No special prior knowledge is required. The patented quick-change coupling is suitable for mounting on feet as well as on support arm systems from ROSE and manufacturers (Ø 48 mm). The moment of resistance of the turn-tilt axis is infinitely adjustable so that different turning and tilting angles can be selected as required. QuickLock has connections and interfaces that are easily accessible and at the same time protected from unauthorized access. Panel PCs can be easily and conveniently connected via the 100 spring-loaded gold contacts of the QuickLock. In addition, the quick-change coupling offers four USB 2.0 ports, one USB 3.0 port, three Ethernet interfaces and an additional HDMI port for connecting a second monitor. New panels can be put into operation immediately after being replaced, as a storage medium in the connection area of the support arm system stores the configuration data. The new control unit is recognized immediately and registered on the respective system or in the computer network. The automatic reset of the replaced panel to the state before the fault also ensures a smooth change. In addition to the QuickLock quick-change coupling, ROSE Systemtechnik offers industry a broad portfolio of HMI solutions. In addition to panel PCs, embedded PCs and industrial monitors, this also includes control housings, support arm systems and height adjustment systems.